As the manufacturing industry moves towards intelligence and efficiency, the traditional high-pressure casting production mode is facing numerous challenges, such as the instability of manual operations, limited production efficiency, and high difficulty in quality control. This project focuses on the high-pressure casting of magnesium-aluminum alloys, and builds an all-automated robot production line that integrates automated deburring, automated cutting, and automated pre-treatment (passivation treatment). According to the system requirements of IATF16949, and equipped with advanced manufacturing ERP systems (MES) and (EMS) energy management systems, it aims to achieve efficient, precise, and high-quality production from raw materials to finished products, significantly reducing costs and enhancing the competitiveness of enterprises in the high-pressure casting of magnesium-aluminum alloys industry. It can meet the growing market demand for high-quality components and remain ahead for twenty years.
Application prospects :
1. Automotive Manufacturing Sector
Automotive components such as engine blocks, transmission housings, and wheel hubs have increasingly demanding requirements for lightweighting and high performance. The magnesium-aluminum alloy castings produced by our automated production line can meet the strict quality standards of the automotive industry, helping automakers reduce vehicle weight, improve fuel economy and handling performance. It is expected to occupy an important share in the supply chains of major automotive brands both domestically and internationally.
2. Aerospace Industry
The aerospace industry has nearly demanding requirements for material properties and manufacturing precision. Our fully automated production mode ensures that magnesium-aluminum alloy castings can meet aerospace standards in terms of strength, weight and dimensional accuracy. They can be applied to key parts of aircraft fuselage structures and landing gear components, and are expected to contribute to the development of China's aerospace industry and expand international market cooperation opportunities.
3.Electronic Communication Industry
As electronic products continue to develop towards thinness and high performance, magnesium-aluminum alloys are increasingly widely used in products such as laptop computer shells and mobile phone body frames. Our automated production line can quickly respond to the fast update cycle and diverse personalized designs of electronic products, efficiently producing castings that meet the high standards of the electronic communication industry, and meeting the production needs of many well-known electronic brands.
Project objective :
1. Build an AI automated die-casting production line with international advanced standards, achieving high-level automation and intelligence in die-casting production.
2. Enhance the production efficiency and quality of die-castings, with a product qualification rate of over 98%.
3. Reduce production costs, with energy consumption reduced by 20% compared to traditional die-casting lines, efficiency increased by 10-30%, and labor costs decreased by 30-60%, significantly increasing net profit by 10-15%.
4. Through technological innovation and equipment upgrading, promote the intelligent development of the die-casting industry and set new benchmarks for the industry.
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